Gel Manufacturing Plant

Sr. no. Description Specifications Confirmation Status
TAG GEL Manufacturing Vessel
A Function To prepare GEL
B Code Built as per Good Engineering Practice and to comply cGMP standard
C MOC SS 316 contact parts and SS 304 non-contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D Type Cylindrical Vertical with bottom dish end welded and top dish end with body flange. Top dish lifting by hydraulic cylinders. Manual container tilting arrangement to discharge the materials.
E Mounting Vertical on stand.
A Operation Type Batch
B Fluid Handled in vessel CTC
C Specific Gravity 1.0 gms/cc
D Fluid Handled in Jacket Hot Water / Raw water
E Service Preparation of GEL
F Operating Temperature 4 to 80 Deg. C
G Operating Pressure FV to ATMKgs/cm2
H Operating pressure in Jacket 2.5Kgs/cm2
I Minimum Steerable Volume 25 % of Working Volume
J Min. Temperature sensing Volume 20% of working Volume
A Shell / Bottom / Top dish SA 240 Gr. 316
B Jacket SA 240 Gr. 304
C Stirrer Mounting Pad SA 240 Gr. 316
D Stirrer Shaft SS 316
E Gasket Food grade Silicon
F Nozzles SS 316
G Mechanical Seal Type Single Dry Seal
H Baffles SS 316
I Hardware – Internal SS 316
J Hardware – external SS 304
K Product outlet Valve type / MOC Sanitary Design with 1 side flange an 1 side TC connection / SS 316
A Type of insulation Rock wool
B Insulation Thickness 50 mm
C Insulation cladding SS 304, full welded
A Type of agitator Open Cage type agitator with top entry homogenizer
B Agitator Entry Top Entry
C No. of Agitator 01
D Agitator Design As per design
E Shaft Dia. As per design
G Shaft Type Solid
H RPM 20- 70 for Cage type Agitator ( Variable through VFD) & 1440 for Homogenizer
I No. of Fix Baffles As per design
J Motor Type TEFC/Non FLP / 3Ph/415V/AC
K Motor HP 1.0 HP/1440 RPM / Flange Mounted / Non FLP For Main Drive
0.75 HP/1440 RPM / Flange Mounted / Non FLP For Homogenizer
L Transmission Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box – agitator shaft. Motor to Gear Box – direct couple
Direct couple for homogenizer motor
M Shaft Sealing Single Dry seal for top agitator & Double cartridge water cooled type for homogenizer Seal Faces TC v/s TC
Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped.
N Gear Box for Main Drive Worm reduction type
O Bearing Housing SS 304 Bearing housing with heavy duty Taper roller bearings – 02 nos.
P Drive Stool assembly Stainless Steel 304
Q Agitator PAD Plate Stainless Steel 304 with SS 316 bushing.
R Scrapper Blades 02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel.
S TOP Dish Lifting By means of hydraulic cylinder and power pack unit.
T Power Pack motor 0.5 HP / 1440 rpm / 3 Ph / 415 VAC / 50 hz / Non FLP
U Host Burst check valve Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint.
A Product Contact Parts 220 grit mirror finish
B Product non contact parts 180 Grit Matt finish
C Mild Steel Surfaces Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint If applicable
  • PUMP TYPE : Reverse compressor type dry vacuum pump.
  • Model : Standard
  • MOC : C. I.
  • Mounting : Inside the support structure
  • Water flow sensor for mechanical seal of bottom entry homogenizer.
  • Single phase preventer.
  • Over Load relay for motor overloading protection.
  • Heat Extraction fan and ventilation filter in power panel.
  • Emergency OFF in operating panel.
Batch Size
  • Available model 20 KG to 10,000KG working Capacity.
  • Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.

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