Complete Face Pack Plant consists of following equipments,
- Wax Phase Vessel
- Water Phase Vessel
- Manufacturing Vessel
- Batch Storage Vessel
- Twin Lobe type product transfer Pump
- Positive displacement type Transfer Pump
- Vacuum Pump
- Interconnecting pipe line
- Integrated Control Panel
- Working Platform
Technical specifications: –
A. Wax Phase Vessel
| Sr. no. | Description | Specifications |
| TAG | Wax Phase Vessel | |
| 01 | GENERAL SPECIFICATIONS | |
| A | Function | To prepare wax phase require for FACE PACK manufacturing |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
| D | Type | Cylindrical Vertical with bottom dish end and loose top lid. |
| E | Mounting | Vertical on Legs |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | |
| A | Operation Type | Batch |
| B | Fluid Handled in vessel | Pharmaceutical FACE PACK |
| C | Specific Gravity | 0.8 gms/cc |
| D | Fluid Handled in Jacket | Hot Water / Raw water |
| E | Service | Phase preparation for FACE PACK preparation |
| F | Operating Temperature | 20-80 deg. C |
| G | Operating Pressure | ATM |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 |
| I | Minimum Steerable Volume | 25 % of Working Volume |
| J | Min. Temperature sensing Volume | 20% of working Volume |
| 03 | MATERIAL OF CONSTRUCTION | |
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 |
| B | Jacket | SA 240 Gr. 304 |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 |
| D | Stirrer Shaft | SS 316 |
| E | Gasket | Food grade Silicon |
| F | Nozzles | SS 316 |
| G | Mechanical Seal Type | N/A |
| H | Baffles | SS 316 |
| I | Monkey Ladder | SS 316 |
| J | Legs Pipe | SS 304 |
| K | Base plate | SS 304 |
| L | Hardware – Internal | SS 316 |
| M | Hardware – external | SS 304 |
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 |
| 05 | INSULATION AND CLADDING | |
| A | Type of insulation | Mineral wool |
| B | Insulation Thickness | 50 mm |
| C | Insulation cladding | SS 304, full welded |
| 06 | DRIVE AND AGITATOR DATA | |
| A | Type of agitator | SILVERSON type / Propeller type as per requirement |
| B | Agitator Entry | Top Entry. |
| C | No. of Impeller | 01 |
| D | Impeller Dia | As per design |
| E | Shaft Dia. | As per design |
| G | Shaft Type | Solid |
| H | RPM | 1440 RPM |
| I | No. of Baffles | 01 No. |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC |
| L | Transmission | Direct Mounting |
| 07 | SURFACE FINISH | |
| A | Product Contact Parts | 220 grit mirror finish |
| B | Product non contact parts | 180 Grit Matt finish |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint – IF APPLICABLE. |
B. Water Phase Vessel
| Sr. no. | Description | Specifications |
| TAG | Wax Phase Vessel | |
| 01 | GENERAL SPECIFICATIONS | |
| A | Function | To prepare wax phase require for FACE PACK manufacturing |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. |
| D | Type | Cylindrical Vertical with bottom dish end and loose top lid. |
| E | Mounting | Vertical on Legs |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | |
| A | Operation Type | Batch |
| B | Fluid Handled in vessel | Pharmaceutical FACE PACK |
| C | Specific Gravity | 0.8 gms/cc |
| D | Fluid Handled in Jacket | Hot Water / Raw water |
| E | Service | Phase preparation for FACE PACK preparation |
| F | Operating Temperature | 20-80 deg. C |
| G | Operating Pressure | ATM |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 |
| I | Minimum Steerable Volume | 25 % of Working Volume |
| J | Min. Temperature sensing Volume | 20% of working Volume |
| 03 | MATERIAL OF CONSTRUCTION | |
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 |
| B | Jacket | SA 240 Gr. 304 |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 |
| D | Stirrer Shaft | SS 316 |
| E | Gasket | Food grade Silicon |
| F | Nozzles | SS 316 |
| G | Mechanical Seal Type | N/A |
| H | Baffles | SS 316 |
| I | Monkey Ladder | SS 316 |
| J | Legs Pipe | SS 304 |
| K | Base plate | SS 304 |
| L | Hardware – Internal | SS 316 |
| M | Hardware – external | SS 304 |
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 |
| 05 | INSULATION AND CLADDING | |
| A | Type of insulation | Mineral wool |
| B | Insulation Thickness | 50 mm |
| C | Insulation cladding | SS 304, full welded |
| 06 | DRIVE AND AGITATOR DATA | |
| A | Type of agitator | SILVERSON type / Propeller type as per requirement |
| B | Agitator Entry | Top Entry. |
| C | No. of Impeller | 01 |
| D | Impeller Dia | As per design |
| E | Shaft Dia. | As per design |
| G | Shaft Type | Solid |
| H | RPM | 1440 RPM |
| I | No. of Baffles | 01 No. |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC |
| L | Transmission | Direct Mounting |
| 07 | SURFACE FINISH | |
| A | Product Contact Parts | 220 grit mirror finish |
| B | Product non contact parts | 180 Grit Matt finish |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint – IF APPLICABLE |
C. Manufacturing Vessel
| Sr. no. | Description | Specifications | |
| TAG | FACE PACK Manufacturing Vessel | ||
| 01 | GENERAL SPECIFICATIONS | ||
| A | Function | To prepare FACE PACK | |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard | |
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. | |
| D | Type | Cylindrical Vertical with bottom dish end welded and top dish end with body flange | |
| E | Mounting | Vertical on stand. | |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | ||
| A | Operation Type | Batch | |
| B | Fluid Handled in vessel | Pharmaceutical FACE PACK | |
| C | Specific Gravity | 0.8 gms/cc | |
| D | Fluid Handled in Jacket | Hot Water / Raw water | |
| E | Service | Preparation of FACE PACK | |
| F | Operating Temperature | 4 to 80 Deg. C | |
| G | Operating Pressure | FV to ATM Kgs/cm2 | |
| H | Operating pressure in Jacket | 1.5 Kgs/cm2 | |
| I | Minimum Steerable Volume | 25 % of Working Volume | |
| J | Min. Temperature sensing Volume | 20% of working Volume | |
| 03 | MATERIAL OF CONSTRUCTION | ||
| A | Shell / Bottom / Top dish | SA 240 Gr. 316 | |
| B | Jacket | SA 240 Gr. 304 | |
| C | Stirrer Mounting Pad | SA 240 Gr. 316 | |
| D | Stirrer Shaft | SS 316 | |
| E | Gasket | Food grade Silicon | |
| F | Nozzles | SS 316 | |
| G | Mechanical Seal Type | N/A | |
| H | Baffles | SS 316 | |
| I | Hardware – Internal | SS 316 | |
| J | Hardware – external | SS 304 | |
| K | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 | |
| 05 | INSULATION AND CLADDING | ||
| A | Type of insulation | Mineral wool | |
| B | Insulation Thickness | 50 mm | |
| C | Insulation cladding | SS 304, full welded | |
| 06 | DRIVE AND AGITATOR DATA | ||
| A | Type of agitator | Semi Contra Type with top entry homogenizer | |
| B | Agitator Entry | Top Entry for Semi Contra & Homogenizer | |
| C | No. of Agitator | 01 | |
| D | Agitator Design | As per design | |
| E | Shaft Dia. | As per design | |
| G | Shaft Type | Solid | |
| H | RPM | 20- 70 for Semi Contra Agitator ( Varable through VFD) & 1440 for Homogenizer | |
| I | No. of Fix Baffles | As per design | |
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC | |
| K | Transmission | Rigid Coupling for shaft joint inside the vessel and Flexible coupling for gear box – agitator shaft. Motor to Gear Box – direct couple | |
| L | Shaft Sealing | Single Dry seal for top agitator ( Leak proof / Hi Fab Make) & Double cartridge water cooled type for homogenizer – SIGMA / Techno-Seal Make | |
| Water Flow detection sensor for double cartridge seal shall be provided which will trip the motor, if the water flow to the sensor is stopped. | |||
| M | Gear Box for Main Drive | Worm reduction type | |
| N | Bearing Housing | SS 304 Bearing housing with heavy duty Taper roller bearings – 02 nos. | |
| O | Drive Stool assembly | SS 304 stool with 20 thick SS 304 Flanges | |
| P | Agitator PAD Plate | Solid SS 316 – 25 mm thick * 250 Dia. | |
| Q | Scrapper Blades | 02 Nos. Floating type PTFE scrapper blades shall be provided to cover total wall surfaces of the mixing vessel. | |
| R | TOP Dish Lifting | By means of 02 nos. hydraulic cylinders and power pack unit. | |
| S | Host Burst check valve | Will Be provided which will not allow the lifted load to come down in case the hydraulic hose pipe burst or any leakages from hose pipe / joint. | |
| 07 | SURFACE FINISH | ||
| A | Product Contact Parts | 220 grit mirror finish | |
| B | Product non contact parts | 180 Grit Matt finish | |
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint | If applicable |
D. INTER CONENCTING PIPE LINES
Inter connecting pipe line provided as under;
- From wax phase vessel to manufacturing vessel through inline type conical filter
- From water phase vessel to manufacturing vessel through inline type conical filter
All interconnecting pipe lines are internally electro polished and with TC joints for easy in cleaning
E. WATER RING TYPE VACUUM PUMP
- PUMP TYPE : Water Ring type
- Model : Standard
- MOC : C. I.
F. INTEGRATED CONTROL PANEL
SS 304 power panel, which shall be mounted on service floor consisting of require switch gears and fuses. SS 304 Operating panel mounted near the equipment inside the production area, consisting of following controls
- Main Drive motor ON OFF for wax phase vessel with motor ON indication.
- DTIC for wax phase vessel
- Main Drive motor ON OFF for water phase vessel with motor ON indication.
- DTIC for water phase vessel.
- Main Drive motor ON-OFF for manufacturing vessel with motor ON indication.
- POT for RPM variation for semi contra agitator.
- Main drive ON-OFF for homogenizer motor with motor ON indication.
- Timer for homogenizer motor.
- Vacuum pump ON OFF.
- Steam ON-OFF selector switch for all jacketed vessels.
- Total process timer.
SAFETY FEATURES
- Water flow sensor for mechanical seal of bottom entry homogenizer.
- Single phase preventer.
- Over Load relay for motor overloading protection.
- Heat Extraction fan and ventilation filter in power panel.
- Emergency OFF in operating panel.
Note: Cable between power panel to control panel and from power panel to respective motors are not in our scope of supply.
| 01 | GENERAL POINTS | ||
| A | All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified | ||
| B | All electrical shall be of non FLP construction. | ||
| C | All electrical switch gears shall be of C&S / L&T / Siemens make | ||
| 02 | DOCUMENTS | ||
| A | FDS | Provided immediate up on receipt of order | |
| B | DQ | Provided immediate up on receipt of order | |
| C | Drawing for approval | Provided immediate up on receipt of order | |
| D | Final As built Drawing | Provided along with machine dispatch | |
| E | IQ / OQ / PQ | Provided along with machine dispatch | |
| F | O&M Manual | Provided along with machine dispatch | |
| G | MTR | Provided along with machine dispatch | |
| H | RM test certificates | Provided along with machine dispatch | |
| I | Bought out items test certificates | Provided along with machine dispatch | |
| J | Electrical Diagram | Provided along with machine dispatch | |
| K | Internal Trial report | Provided along with machine dispatch | |
| L | Warrantee Certificate | Provided along with machine dispatch | In our format |
| M | FAT file / report | Provided before FAT | |
| N | SAT file / report | Provided along with machine dispatch | |
Batch Size
Available model 50 KG to 10,000KG working Capacity.
Face Pack Manufacturing plant / Mixer, Making plant consists of following equipment,
- Wax Phase Vessel
- Water Phase Vessel
- Manufacturing Vessel
- Batch Storage Vessel
- Twin Lobe type product transfer Pump
- Positive displacement type Transfer Pump
- Vacuum Pump
- Interconnecting pipe line
- Integrated Control Panel
- Working Platform
Face Pack Manufacturing plant / Mixer, Making plant offering to make Ayurvedic Face Packs. Face Pack. Herbal Skin Care Cosmetics. Neem Face Pack. Multani Mitti Face Pack. Herbal Anti Acne Face Pack. Aloe Vera Face Pack. Herbal Cosmetics. Sandal Face Pack. Papaya Face Pack. Cucumber Face Pack. Rose Face Pack , Skin Creams, Face Wash & Face Packs offered Manufacturer and Trader of Beauty, Cosmetic and Skin Care products. Our products like Face Scrubs, Fruit Face Packs, Shampoo, Conditioners, Shaving cream, Aftershave Mixer, Manufacturing plant and Making plant contract packing etc.
Apple Pack Equipment is Installed many project for Herabal and Ayurvedic, Natural product manufacturing plant and setup in multinational companies , below plant list.
- Natural Health Care Manufacturing plant
- Natural Food Products Manufacturing plant
- Ayurvedic Medicine Manufacturing plant
- Herbal Home Care Manufacturing plant
- Natural Personal Care Manufacturing plant
Skincare Products manufacturing plant make different kind of product such Face Scrubs, Aloe Vera Face Packs, Face Massage Cream, Face Gel, Rosewater, Face Wash, Cleansing Milk, Facial Kits, Charcoal Peel Off Mask and Facial Kits.
Hair Care Product manufacturing plant is manufacturing product like Shampoo, Conditioners, Hair Oil and Hair Mask
Products For Men manufacturing for Shaving Cream, Cold Cream, Aftershave, Shaving Foam and Beard Serum.
Health & Beauty manufacturing plant to make different kind of Hair Care Products, Hair Gel, Hair Shampoo, Hair Styling Products, Hair Oil, Skin Care Products, Sun Protection Lotion, Skin Toning Milk, Skin Tonic, Skin Care Creams, Face Cleanser, Stretch Mark Cream, Face Lift Cream, Health Care Products, Shaving & Hair Removal, Shaving Cream, Other Healthcare Products and skin care, Hair Care, Health Care, Face Scrub, Face Mask etc
Ayurvedic & Herbal manufacturing plant , Health & Beauty making plant , Natural Cosmetics mixers for manufactuirng wide range of Natural Herbs, Herbal Cosmetics, Aloe Vera, Herbal Products, Herbal Cosmetics, Body Care Products, Personal Care Products and Manufacturer and exporter of herbal cosmetics and personal care products like herbal toothpaste, neem toothpaste, herbal fairness cream, herbal cold cream, face & hand wash with aloe vera, herbal complexion mask, apricot scrub and herbal body lotion…
