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Tooth Paste Manufacturing Plant

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Complete Ointment Plant consists of following equipments

  1. Phase Vessel 01 No.
  2. Contra Rotary Mixer 01 No.
  3. Storage Vessel 01 No.
  4. Lobe Pump 01 no.
  5. Transfer Pump 01 no.
  6. Interconnecting pipe line 01 set
  7. Integrated Control Panel 01 no.
  8. Working Platform 01 set
Sr. no. Description specifications
TAG Phase Vessel
01 GENERAL SPECIFICATIONS
A Function To prepare phase require for tooth paste manufacturing
B Code Built as per Good Engineering Practice and to comply cGMP standard
C MOC SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D Type Cylindrical Vertical with bottom dish end and loose top lid.
E Mounting Vertical on Legs
02 PROCESS DETAILS & OPERATIONAL DATA
A Operation Type Batch
B Fluid Handled in vessel Pharmaceutical cream / ointment
C Specific Gravity 1.25 gms/cc
D Fluid Handled in Jacket Steam / Cooling water
E Service Tooth Paste manufacturing
F Operating Temperature 20-100 deg. C
G Operating Pressure ATM
H Operating pressure in Jacket 2.0 Kgs/cm2
I Minimum Steerable Volume 25 % of Working Volume
J Min. Temperature sensing Volume 30% of working Volume
03 MATERIAL OF CONSTRUCTION
A Shell / Bottom / Top dish AISI 316
B Jacket AISI 304
C Stirrer Mounting Pad AISI 316
D Stirrer Shaft AISI 316
E Gasket Food grade Silicon
F Nozzles SS 316
G Mechanical Seal Type Double cartridge Water Cooled Type mechanical Seal for bottom homogenizer and Dry mechanical seal for top stirrer of Manufacturing Vessel.
H Baffles SS 316
I Monkey Ladder SS 316
J Legs Pipe SS 304
K Base plate SS 304
L Hardware – Internal SS 316
M Hardware – external SS 304
N Product outlet Valve type / MOC Sanitary Design with 1 side flange an 1 side TC connection / SS 316
04 INSULATION AND CLADDING
A Type of insulation Mineral wool
B Insulation cladding SS 304, full welded
05 DRIVE AND AGITATOR DATA
A Type of agitator Propeller type for phase vessel & contra rotary type for Manufacturing Vessel.
B Agitator Entry Top Entry.
C No. of Impeller 01
D Impeller Dia As per design
E Shaft Dia. As per design
G Shaft Type Solid
H RPM 960 RPM for wax / water phase vessel and 40 rpm for manufacturing vessel
I No. of Baffles 01
J Motor Type TEFC/Non FLP / 3Ph/415V/AC
K Motor Make Crompton / Bharat Bijlee / Siemens Make
L Mechanical Seal Make Leak Proof / Sigma Make
06 TRANSFER PUMP
A Type Positive Displacement Plunger type
B Construction Sanitary Design
C Mounting At the outlet of storage Vessel
D Purpose To transfer the cream / ointment from storage vessel to filling machine’s hopper
07 LOBE PUMP
A Type Twin Lobe Pump
B Construction Sanitary Design
C Mounting At the outlet of Manufacturing Vessel
D Purpose To transfer the cream / ointment from Manufacturing vessel to Storage Vessel
08 VACUUM PUMP
A Type Water ring type
B Mounting Service area
C Purpose To create vacuum in manufacturing vessel
D MOC Cast Iron
09 CONTROL PANEL
A MOC SS 304
B CONTROLS Following controls shall be incorporated in the control panel Main Isolation switch R-Y-B indicating lamp DTIC for Wax, water phase & Manufacturing Vessel. Stirrer Motor ON-Off for phase Vessel Main Drive ON-OFF for manufacturing vessel Vessel Lamp On-OFF switch for Mfg. vessels Homogenizer Motor ON-OFF Lobe Pump ON-OFF Transfer Pump ON-OFF Digital timer for homogenizer Process Timer. Emergency OFF Vacuum Pump ON-OFF
10 SURFACE FINISH
A Product Contact Parts 220 grit mirror finish
B Product non contact parts 180 Grit Matt finish
C Mild Steel Surfaces Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint
11 GENERAL POINTS
A All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified
B All electrical shall be of non FLP construction.
C Working platform shall be made out of SS pipes with SS checkered plate on top for safe movement on the platform.
12 DOCUMENTS
A FDS Provided
B DQ Provided
C Drawing for approval Provided
D Final As built Drawing Provided
E IQ / OQ / PQ Provided
F O&M Manual Provided
G MTR Provided
H RM test certificates Provided
I Bought out items test certificates Provided
J Electrical Diagram Provided
K Internal Trial report Provided
L Warrantee Certificate Provided
M FAT file / report Provided
N SAT file / report Provided
Batch Size
  • Available model 50 KG to 10,000KG working Capacity.
  • Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.

Apple Pack is Global Leader for process equipment’s plant and machines including Tooth Paste Manufacturing Plant , Toothpaste manufacturing equipment , Toothpaste Making Machine , also manufacturing of ointment & cream main assembly and parts for ointment plant consist Wax heating vessel, Water melting vessel, Manufacturing vessel, Storage Vessel, Interconnecting pipeline etc. ointment manufacturing plant, cream manufacturing plant, lotion manufacturing plant, toothpaste manufacturing plant, gel manufacturing plant and cream manufacturing plant, multimixer plant, shampoo manufacturing plant, semi-solid emulsions.

  • Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery, easier and faster.
  • recirculation feature can accommodate smaller batch sizes along with the bigger ones – Optional.
  • Fully automated, with highly intuitive software, in compliance to 21 CFR Part 11
  • Available Capacities: 20 Kg to 10000 kgs.
  • Special Designed Contra of agitator blades mixing systems.
  • Automatic system of all operations.
  • Highly Efficient heating and cooling performance of full plant
  • Perfect particles and droplet size controlling
  • Product Batch to batch repeatability
  • Energy efficient (Heating / cooling / homogenizing / mixing)
  • High efficiency mixers

Toothpaste manufacturing plant with main manufacturing vessel Contra Mixer. Contra Mixer principle of Contra rotation of Blades for simultaneous beating and scraping operation.

Manufacturing the best equipment for your production – Applepack Equipment is the pioneer in the manufacturing of Toothpaste Plant in India

  • Toothpaste
  • Shaving Cream
  • Gel
  • Denture Adhesives

Manufacturing the best equipment for your production – TOOTHPASTE / GEL MANUFACTURING PLANT

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