Tooth Paste Manufacturing Plant

Complete Ointment Plant consists of following equipments

Phase Vessel 01 No.
Contra Rotary Mixer 01 No.
Storage Vessel 01 No.
Lobe Pump 01 no.
Transfer Pump 01 no.
Interconnecting pipe line 01 set
Integrated Control Panel 01 no.
Working Platform 01 set

Sr. no.	Description	specifications
	TAG	Phase Vessel
01	GENERAL SPECIFICATIONS
A	Function	To prepare phase require for tooth paste manufacturing
B	Code	Built as per Good Engineering Practice and to comply cGMP standard
C	MOC	SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials.
D	Type	Cylindrical Vertical with bottom dish end and loose top lid.
E	Mounting	Vertical on Legs
02	PROCESS DETAILS & OPERATIONAL DATA
A	Operation Type	Batch
B	Fluid Handled in vessel	Pharmaceutical cream / ointment
C	Specific Gravity	1.25 gms/cc
D	Fluid Handled in Jacket	Steam / Cooling water
E	Service	Tooth Paste manufacturing
F	Operating Temperature	20-100 deg. C
G	Operating Pressure	ATM
H	Operating pressure in Jacket	2.0 Kgs/cm2
I	Minimum Steerable Volume	25 % of Working Volume
J	Min. Temperature sensing Volume	30% of working Volume
03	MATERIAL OF CONSTRUCTION
A	Shell / Bottom / Top dish	AISI 316
B	Jacket	AISI 304
C	Stirrer Mounting Pad	AISI 316
D	Stirrer Shaft	AISI 316
E	Gasket	Food grade Silicon
F	Nozzles	SS 316
G	Mechanical Seal Type	Double cartridge Water Cooled Type mechanical Seal for bottom homogenizer and Dry mechanical seal for top stirrer of Manufacturing Vessel.
H	Baffles	SS 316
I	Monkey Ladder	SS 316
J	Legs Pipe	SS 304
K	Base plate	SS 304
L	Hardware – Internal	SS 316
M	Hardware – external	SS 304
N	Product outlet Valve type / MOC	Sanitary Design with 1 side flange an 1 side TC connection / SS 316
04	INSULATION AND CLADDING
A	Type of insulation	Mineral wool
B	Insulation cladding	SS 304, full welded
05	DRIVE AND AGITATOR DATA
A	Type of agitator	Propeller type for phase vessel & contra rotary type for Manufacturing Vessel.
B	Agitator Entry	Top Entry.
C	No. of Impeller	01
D	Impeller Dia	As per design
E	Shaft Dia.	As per design
G	Shaft Type	Solid
H	RPM	960 RPM for wax / water phase vessel and 40 rpm for manufacturing vessel
I	No. of Baffles	01
J	Motor Type	TEFC/Non FLP / 3Ph/415V/AC
K	Motor Make	Crompton / Bharat Bijlee / Siemens Make
L	Mechanical Seal Make	Leak Proof / Sigma Make
06	TRANSFER PUMP
A	Type	Positive Displacement Plunger type
B	Construction	Sanitary Design
C	Mounting	At the outlet of storage Vessel
D	Purpose	To transfer the cream / ointment from storage vessel to filling machine’s hopper
07	LOBE PUMP
A	Type	Twin Lobe Pump
B	Construction	Sanitary Design
C	Mounting	At the outlet of Manufacturing Vessel
D	Purpose	To transfer the cream / ointment from Manufacturing vessel to Storage Vessel
08	VACUUM PUMP
A	Type	Water ring type
B	Mounting	Service area
C	Purpose	To create vacuum in manufacturing vessel
D	MOC	Cast Iron
09	CONTROL PANEL
A	MOC	SS 304
B	CONTROLS	Following controls shall be incorporated in the control panel Main Isolation switch R-Y-B indicating lamp DTIC for Wax, water phase & Manufacturing Vessel. Stirrer Motor ON-Off for phase Vessel Main Drive ON-OFF for manufacturing vessel Vessel Lamp On-OFF switch for Mfg. vessels Homogenizer Motor ON-OFF Lobe Pump ON-OFF Transfer Pump ON-OFF Digital timer for homogenizer Process Timer. Emergency OFF Vacuum Pump ON-OFF
10	SURFACE FINISH
A	Product Contact Parts	220 grit mirror finish
B	Product non contact parts	180 Grit Matt finish
C	Mild Steel Surfaces	Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint
11	GENERAL POINTS
A	All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified
B	All electrical shall be of non FLP construction.
C	Working platform shall be made out of SS pipes with SS checkered plate on top for safe movement on the platform.
12	DOCUMENTS
A	FDS	Provided
B	DQ	Provided
C	Drawing for approval	Provided
D	Final As built Drawing	Provided
E	IQ / OQ / PQ	Provided
F	O&M Manual	Provided
G	MTR	Provided
H	RM test certificates	Provided
I	Bought out items test certificates	Provided
J	Electrical Diagram	Provided
K	Internal Trial report	Provided
L	Warrantee Certificate	Provided
M	FAT file / report	Provided
N	SAT file / report	Provided

Batch Size

Available model 50 KG to 10,000KG working Capacity.
Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.

Apple Pack is Global Leader for process equipment’s plant and machines including Tooth Paste Manufacturing Plant , Toothpaste manufacturing equipment , Toothpaste Making Machine , also manufacturing of ointment & cream main assembly and parts for ointment plant consist Wax heating vessel, Water melting vessel, Manufacturing vessel, Storage Vessel, Interconnecting pipeline etc. ointment manufacturing plant, cream manufacturing plant, lotion manufacturing plant, toothpaste manufacturing plant, gel manufacturing plant and cream manufacturing plant, multimixer plant, shampoo manufacturing plant, semi-solid emulsions.

Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery, easier and faster.
recirculation feature can accommodate smaller batch sizes along with the bigger ones – Optional.
Fully automated, with highly intuitive software, in compliance to 21 CFR Part 11
Available Capacities: 20 Kg to 10000 kgs.

Special Designed Contra of agitator blades mixing systems.
Automatic system of all operations.
Highly Efficient heating and cooling performance of full plant
Perfect particles and droplet size controlling
Product Batch to batch repeatability
Energy efficient (Heating / cooling / homogenizing / mixing)
High efficiency mixers

Toothpaste manufacturing plant with main manufacturing vessel Contra Mixer. Contra Mixer principle of Contra rotation of Blades for simultaneous beating and scraping operation.

Manufacturing the best equipment for your production – Applepack Equipment is the pioneer in the manufacturing of Toothpaste Plant in India