PETROLEUM JELLY Manufacturing Plant / Vaseline Petroleum Jelly Manufacturing plant / Making plant consists of following equipment;
- Jacketed Semi Contra Type Mixer
- Batch Storage Vessel
- Twin Lobe type product transfer Pump
- Interconnecting pipe line ( Jacketed + Insulated)
- Integrated control Panel
- Working Platform
A. Petroleum Jelly Mixer – Jacketed with insulated.
| Sr. no. | Description | Specifications | |
| TAG | Petroleum Jelly Manufacturing mixer | ||
| 01 | GENERAL SPECIFICATIONS | ||
| A | Function | To prepare Petroleum Jelly | |
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard | |
| C | MOC | SS 316 contact parts and SS 304 non-contact parts. Heavy parts and structures shall be cladded with SS 304 materials. | |
| D | Type | Cylindrical Vertical with welded Top & Bottom dish. | |
| E | Mounting | Vertical on Legs | |
| 02 | PROCESS DETAILS & OPERATIONAL DATA | ||
| A | Operation Type | Batch | |
| B | Fluid Handled in vessel | Petroleum Jelly | |
| C | Specific Gravity | 0.8- 0.9 gms/cc ( Client to confirm) | |
| D | Fluid Handled in Jacket | Steam / Hot Water / Raw water | |
| E | Service | Mixing of Petroleum Jelly | |
| F | Operating Temperature | 20 to 80 Deg. C | |
| G | Operating Pressure | ATM | |
| H | Operating pressure in Jacket | 3.0Kgs/cm2 | |
| I | Minimum Steerable Volume | 20 % of gross Volume | |
| J | Min. Temperature sensing Volume | 20% of working Volume | |
| 03 | MATERIAL OF CONSTRUCTION | ||
| A | Shell / Bottom / Top dish | Stainless Steel 316 Grade | |
| B | Jacket | Stainless Steel 304 Grade | |
| C | Agitator Mounting Pad | Stainless Steel 304 Grade with Stainless Steel 316 bushing | |
| D | Agitator Shaft | Stainless Steel 316 Grade | |
| E | Gasket | Food grade Silicon | |
| F | Nozzles | Stainless Steel 316 Grade, Seamless pipe, Sch. 40 | |
| G | Mechanical Seal Type | Single Dry Mechanical seal – Hi-Fab or Leak Proof make. | |
| H | Baffles | Stainless Steel 316 Grade | |
| I | Monkey Ladder | Will be provided, if require | |
| J | Legs Pipe | Stainless Steel 304 Grade | |
| K | Base plate | Stainless Steel 304 Grade | |
| L | Hardware – Internal | Stainless Steel 316 Grade | |
| M | Hardware – external | Stainless Steel 304 Grade | |
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 | |
| 04 | INSULATION AND CLADDING | ||
| A | Type of insulation | Mineral wool | |
| B | Insulation Thickness | 50 mm | |
| C | Insulation cladding | SS 304, full welded | |
| 05 | DRIVE AND AGITATOR DATA | ||
| A | Type of agitator | Semi Contra Type | |
| B | Agitator Entry | TOP Entry | |
| C | No. of Agitator | As per design | |
| D | Agitator Design | As per design | |
| E | Shaft Type | Solid | |
| G | RPM | 10 – 60 Variable through VFD | |
| H | No. Of Fix Baffles | As per design. | |
| I | Motor Type | TEFC/Non FLP / 3Ph/415V/AC / IE 3 | |
| J | Transmission | Rigid Coupling for shaft joint inside the vessel and Direct coupling for motor – Gear Box. | |
| K | Shaft Sealing | Single Dry seal for top agitator ( Leak proof / Hi Fab Make)Seal Faces C v/s Sic | |
| L | Gear Box | In Line Helical type – BONFIGLIOLI Make | |
| M | Bearing Housing | CI / MS Bearing housing with heavy duty Taper roller bearings – 02 nos. Covered with SS 304 cover. | |
| N | Drive Stool assembly | MS / CI stool with 20 thick Flanges, covered with SS 304 cover. | |
| O | Agitator PAD Plate | Solid SS 304 with SS 316 bushing – 25 mm thick * 300 Dia. | |
| 06 | SURFACE FINISH | ||
| A | Product Contact Parts | 220 grit mirror finish. Surface roughness | |
B. INTER CONENCTING PIPE LINES
Jacketed & Insulated Inter connecting pipe line provided as under;
- From manufacturing vessel to batch storage vessel through lobe pump.
- From Batch storage vessel to inlet of positive displacement type plunger pump inlet.
- From plunger pump to filling machine hopper
All interconnecting pipe lines are internally electro polished and with TC joints for easy in cleaning.
C. WORKING PLATFORM
SS 304 working platform manufactured out of SS pipes and Angles. Platform top shall be of 18 swg dimpled plate. SS 304 pipe railing as a safety railing shall be provided for safe working of operator.
Platform shall be suitable to cover manufacturing vessels & Storage Vessel. Operating panel shall be mounted on the working platform at suitable location. Platform height shall be 800 – 1000 mm from ground level and safety railing height shall be 750 mm from platform top.
D. TWIN LOBE TYPE TRANSFER PUMP
- PUMP TYPE : TWIN lobe
- MODEL : Sanitary Design, GMP Model
- Contact Parts : SS 316
- Mounting : On Trolley with wheels.
E. POSITIVE DISPLACEMENT TYPE TRANSER PUMP
| 1. | PUMP TYPE | : Positive Displacement Plunger type |
| 2. | MODEL | : Sanitary Design, GMP Model |
| 3. | Contact Parts | : SS 316 |
| 4. | Mounting | : On Trolley with wheels. |
| 1. | INTEGRATED CONTROL PANEL |
Mild Steel powder coated power panel, which shall be mounted on service floor consisting of require switch gears and fuses, with SS 304 Operating panel mounted near the equipment inside the production area, consisting of following controls
- Main Drive motor ON-OFF for manufacturing vessel with motor ON indication.
- POT for RPM variation for semi contra agitator.
- Vacuum pump ON OFF.
- Twin Lobe pump ON OFF.
- Positive displacement transfer pump ON OFF
- Steam ON-OFF selector switch for all jacketed vessels.
- Total process timer for Main Mixer.
SAFETY FEATURES
- Single phase preventer.
- Over Load relay for motor overloading protection.
- Heat Extraction fan and ventilation filter in power panel.
- Emergency OFF in operating panel.
Note : Cable between power panel to control panel and from power panel to respective motors are not in our scope of supply.
Batch Size
- Available model 50 KG to 10,000KG working Capacity.
- Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.
Vaseline manufacturing plant and Petroleum jelly Manufacturing plant and mixer machine to make diffretnt kind of Jelly / Vaseline products such like petrolatum, white petrolatum, soft paraffin, or multi-hydrocarbon, Yellow Petrolium Jelly , Petroleum jelly is a thicks, waxy paste base that many peoples use as a skin care products and treatment for minor cuts and burns , petroleum jelly the perfect moisturizer and Petroleum jelly, commonly known as the brand-name product Vaseline. The lighter and thinner oil-based product conjure petroleum jelly, additionally referred to as white petrolatum or just as petrolatum.
Key manufacturing company in World Wide – Sasol Wax, MKR, Medline, Vaseline, Alba Botanica, Covidien, First Aid Only and McKesson
Petroleum jelly Manufactyuring plant is mixture of mineral waxes and oil that along lock moisture in skins, moisturizing it to repair and relieve dryness of skin. Also Adding oil seems to make the inner parts, whereas the waxes compound forms the externals phase. PG – Vasleline / Petroleum jelly is made by the waxy crudes oils materials that formed on oil rigs and distilling its.
Our Cosmetic cream , Pharma, herbal manufacturing plant with integration end to end with PLC and HMI system & 21 CFR Part 11 Compliance can be provided.
FACIAL CARE MANUFACTURING PLANT
• Cream
• Face Washes
• Face Pack / Mask
• Day Cream
• Cold Cream
• Sun Protection Lotion
• moisturizer
• Toner / Astringent
• Cleansing Lotion
• Gel
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• Under Eye Gel
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Gel and Moisturizer
BODY CARE PRODUCTS
• Body Wash
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• Body Scrub
• Hand Cream
• Foot Care Cream
• Cologne
• Shower Gel
• Hand Sanitizer
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• Talcum Powder
• Deodorising Foot Spray
• SPA Salt
HAIR CARE PRODUCTS
• Shampoo
• Scalp Treatment Gel
• Hair Styling Gel
• Hair Conditioner
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• Hair Oil
BABY PRODUCTS
• Baby Shampoos
• Baby Oil
• Nappy Rash Gel
• Baby Lotions
• Baby Powders
• Baby Cream
We offer Skin / Cosmetic / Cream , Jelly manufacturing Plant , Vacuum Mixer, Bottle and Jar Filling line with Turnkey project for White Petroleum Jelly, Herbal Petroleum Jelly, Cocoa Petroleum Jelly, Sheabutter Petroleum Jelly, Baby Petroleum Jelly manufacturer , Petroleum Jelly, Liquid Paraffin, Paraffin Oil, Pharma Product, Cosmetic Products, Baby / Nursery Petroleum Jelly, Beauty & Cosmetics Product. We specialize in manufacturing wide range Baby Care Products, Body Spray Deo, Hair Products like Gel, shampoo, Shaving Creams, Toothpaste Petroleum Jelly etc many more…Manufacturing the best equipment for your production.
