Liquid Detergent, hand wash, Dish wash Manufacturing Plant

Complete Liquid Soap Plant consists of following equipments

1. Wax Phase Vessel
2. Water Phase Vessel
3. Manufacturing Vessel
4. Batch Storage Vessel
5. Twin Lobe type product transfer Pump
6. Positive displacement type Transfer Pump
7. Vacuum Pump.
8. Interconnecting pipe line
9. Integrated PLC based control Panel
10. Working Platform

A. Wax Phase Vessel

B. Water Phase Vessel

C. Manufacturing Vessel

D. Batch Storage vessel without jacket

E. INTER CONENCTING PIPE LINES

Inter connecting pipe line provided as under;

• From wax phase vessel to manufacturing vessel through inline type conical filter
• From water phase vessel to manufacturing vessel through inline type conical filter
• From Manufacturing Vessel’s outlet to recirculation nozzle through Lobe Pump
• From manufacturing vessel to batch storage vessel through lobe pump.
• From Batch storage vessel to inlet of positive displacement type plunger pump inlet.
• From plunger pump to filling machine hopper ( Max. length 3 Mtrs. With 2 bend)

All interconnecting pipe lines are internally electro polished and with TC joints for easy in cleaning.

F. WORKING PLATFORM

SS 304 working platform manufactured out of SS pipes and Angles. Platform top shall be of 18 swg dimpled plate. SS 304 pipe railing as a safety railing shall be provided for safe working of operator.

Platform shall be suitable to cover wax phase, water phase and manufacturing vessels & Storage Vessel. Operating panel shall be mounted on the working platform at suitable location.

G. TWIN LOBE TYPE TRANSFER PUMP

1. PUMP TYPE : TWIN lobe
2. MODEL : Sanitary Design, GMP Model
3. Contact Parts : SS 316
4. Mounting : On Trolley with wheels.

H. POSITIVE DISPLACEMENT TYPE TRANSER PUMP

1. PUMP TYPE : Positive Displacement Plunger type
2. MODEL : Sanitary Design, GMP Model
3. Contact Parts : SS 316
4. Mounting : On Trolley with wheels.

I. WATER RING TYPE VACUUM PUMP

1. PUMP TYPE : Water Ring type
2. Model : Standard
3. MOC : C. I.
4. Mounting : On SKID

5. INTEGRATED CONTROL PANEL

Mild Steel powder coated PLC based power panel, which shall be mounted on service floor consisting of require switch gears and fuses, with SS 304 colour touch HMI based Operating panel mounted near the equipment inside the production area, consisting of following controls

1. Main Drive motor ON OFF for wax phase vessel with motor ON indication.
2. DTIC for wax phase vessel
3. Main Drive motor ON OFF for water phase vessel with motor ON indication.
4. DTIC for water phase vessel.
5. Main Drive motor ON-OFF for manufacturing vessel with motor ON indication.
6. POT for RPM variation for semi contra agitator.
7. Main drives ON-OFF for homogenizer motor with motor ON indication.
8. Timer for homogenizer motor.
9. Vacuum pump ON OFF.
10. Twin Lobe pump ON OFF.
11. Positive displacement transfer pump ON OFF
12. Steam ON-OFF selector switch for all jacketed vessels.
13. Total process timer for Semi Contra agitator.
14. Actual weight display for wax phae, water phase and main mixer.

SAFETY FEATURES

1. Water flow sensor for mechanical seal of In Line homogenizer.
2. Single phase preventer.
3. Over Load relay for motor overloading protection.
4. Heat Extraction fan and ventilation filter in power panel.
5. Emergency OFF in operating panel.

Note : Cable between power panel to control panel and from power panel to respective motors are not in our scope of supply.

Batch Size

• Available model 20 KG to 10,000KG working Capacity.
• Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.